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Sand Casting equipment and cast metal components

Sand Casting Services

Industrial sand castings for pump housings, machine bases, valve bodies and heavy-duty OEM components. JINGLE reviews pattern, core, gating and inspection requirements before production.

  • Green Sand & No-Bake Options
  • Large and Core-Formed Geometries
  • Dimensional & NDT Inspection

Trusted by Customers Across Industries

Sand casting support for pumps, fluid control, industrial equipment, infrastructure and custom OEM programs.

festo
siemens
schneider-electric
danfoss
abb
rexroth

Sand Casting Capabilities

A quick view of the information buyers need before sending a sand casting RFQ. Final values are confirmed against alloy, pattern, core design, mold route and finishing requirements.

Sand Casting equipment and production sequence
Patterns, flasks, cores and molding equipment in the foundry route. Protected molds and controlled pouring and solidification areas. Castings after shakeout, cut-off and blast cleaning, prepared for inspection.
ParameterCapability details
Casting ProcessGreen sand, no-bake or project-specific sand mold route
Max. Part SizeTo be confirmed - reserve molding, pouring and shakeout envelope
Typical ToleranceTo be confirmed - quote-specific casting tolerance range
Surface FinishTo be confirmed - mold media, cleaning and secondary finish dependent
MaterialsGray iron, ductile iron, carbon and alloy steel, aluminum alloys, bronze and brass
InspectionVisual, dimensional, hardness, chemical composition and NDT as required
Production VolumePrototype, low-volume and batch production
Accepted Drawing FormatsSTEP, IGES, Parasolid, SolidWorks, PDF drawing and DXF

Pattern. Core. Pour. Controlled Release.

Sand Casting component showcase
Examples of parts reviewed for sand casting, including geometry and finished interfaces.

01

Pattern and core planning

Set parting lines, draft, wall transitions and internal passage strategy early.

Internal geometry planned

02

Gating and riser review

Plan fill, feeding and solidification around the geometry and alloy.

Feeding strategy reviewed

03

Cleaned and measured output

Coordinate shakeout, cut-off, blast cleaning and final inspection before release.

Release condition verified

See the Work Behind the Capability

See the Work Behind the Capability
Patterns, flasks, cores and molding equipment in the foundry route. Protected molds and controlled pouring and solidification areas. Castings after shakeout, cut-off and blast cleaning, prepared for inspection.

Real molding equipment

Patterns, flasks, cores and molding equipment in the foundry route.

Actual pouring and solidification

Protected molds and controlled pouring and solidification areas.

Real shakeout and finishing environment

Castings after shakeout, cut-off and blast cleaning, prepared for inspection.

Parts We Commonly Cast

Parts We Commonly Cast
Examples of parts reviewed for sand casting, including geometry and finished interfaces.

Pump Housings

Cored flow paths and machined mounting interfaces.

Valve & Hydraulic Bodies

Pressure-bearing bodies with defined inspection requirements.

Machine Bases

Rigid support structures with planned machining datums.

Large Brackets & Frames

Larger structural geometry for industrial equipment.

Industrial Impellers

Flow components with alloy and finishing requirements reviewed per project.

Heavy-Duty OEM Castings

Custom industrial parts with coordinated pattern, mold and finishing plans.

Materials We Cast

Materials We Cast
Cast metal materials reviewed against the specified grade and application.
  • Gray Iron

    wear-resistant housings

  • Ductile Iron

    pressure-bearing components

  • Carbon & Alloy Steel

    high-strength structures

  • Aluminum Alloys

    lightweight castings

  • Bronze & Brass

    fluid and bearing interfaces

Quality Evidence at Every Handoff

  • 01

    Incoming Material & Chemistry Review

    Review the material grade, chemistry requirements and agreed traceability records.

  • 02

    Mold, Core & First-Pour Checks

    Check mold and core condition and review first-pour castings against the process plan.

  • 03

    Dimensional, Hardness & NDT Inspection

    Verify dimensions, hardness and any specified NDT against agreed acceptance criteria.

  • 04

    Final Inspection

    Confirm cleaned casting condition, finished features and release documentation.

Documents available

  • CMM Report
  • FAI
  • Material Certificate
  • Hardness Report
  • NDT Report
  • CoC
  • PPAP Upon Request
CMM probe measuring a cast metal housing on a fixture plate
Dimensional inspection of a cast housing; measurement scope and reporting are agreed for each project.

Prototype to Production

Prototype to Production

01

Prototype Castings

Validate pattern, core locations and machining allowance on the first article.

02

Low-Volume Production

Support trials and launch quantities with documented mold and inspection checkpoints.

03

Batch Production

Repeat an approved mold, pour and finishing route for planned demand.

Engineering Support You Can Use

01

Casting DFM Review Before Pattern Release

Review material, wall transitions and machining allowance before committing to the pattern route.

02

Pattern, Core & Gating Strategy

Coordinate parting lines, core support, feeding and internal passages around the casting geometry.

03

Flexible Prototype & Batch Production

Plan first articles, launch quantities and scheduled batches with documented mold checkpoints.

04

Controlled Foundry and Inspection Process

Align molding, pouring and cleaning with the dimensional, hardness and NDT inspection plan.

05

Material, Hardness & NDT Documentation

Confirm chemistry records, hardness results and required NDT reports during project review.

06

Responsive RFQ Support

Clarify material grade, size, quantity and finishing needs before confirming the quotation route.

Sand Casting FAQ

What part sizes are best suited to sand casting?

Sand casting is a candidate for larger, heavier or structurally complex industrial components. Send the model, drawing and estimated weight so molding, pouring and finishing envelopes can be confirmed.

Which iron, steel, aluminum and bronze grades can you cast?

Gray iron, ductile iron, carbon and alloy steel, aluminum alloys, bronze and brass can be reviewed. The specified grade, chemistry, heat treatment and inspection requirements determine the available route.

Can you cast internal passages with sand cores?

Sand cores can form internal passages where core support, removal and wall geometry are practical. Send section views or a 3D model so the core and inspection strategy can be assessed.

Do you accept prototype and low-volume orders?

Prototype, low-volume and batch routes can be reviewed against pattern and core requirements. Share the material grade, quantity and machining allowance to confirm a suitable plan.

Can you provide hardness, chemistry and NDT reports?

Hardness, chemistry and NDT reporting can be included when agreed in the inspection plan. Specify the applicable standards, acceptance criteria and required records with the RFQ.

What information is needed to quote a sand cast part?

Send the 3D model, drawing, material grade, quantity, machining stock and inspection requirements. Include any heat treatment, surface finish and delivery requirements for a complete route review.

Have a Large or Complex Casting to Develop?

Send the model, drawing, material grade and quantity. We will review the pattern, core, gating, finishing and inspection route before quoting.

Finished cast metal components prepared for project review
  • 3D Model
  • Technical Drawing
  • Material Grade
  • Quantity
  • Tolerance
  • Machining Allowance
  • Inspection Requirements